TWI Digital Library

The friction stir disc welding (FSDW) process was developed to facilitate the production of high quality root welds, and the joint formation mechanism and the influence of tool rotation direction on joint properties were investigated. The FSDW set-u…

Use of friction stir welding (FSW) to replace mechanical fastening in fabrication of an aircraft component in the ROCT Project (Rib One with Crux and Tees) is described. Design is shown of the part, which was assembled using four butt welds from wro…

A review is presented of the growth in interest in friction stir welding (FSW) as measured by real industry applications and the distribution of related patent filings by time and geography, and case studies are reported to illustrate commonly occur…

The effects of post weld heat treatments on the mechanical properties and corrosion resistance of friction stir welded dissimilar aluminium alloy joints (2024/6056) were studied. Sheets of 4 mm thickness were first joined in heat treatments T3 for 2…

Following a summary of the current applications for friction stir welding at Boeing, the Brotje Automation FSW system is introduced. Presentation slides give notes on complex contour FSW in a large work envelope, the characteristics of a robust prod…

Friction stir processing (FSP) experiments were undertaken on three Ni-based alloys (Alloy 625 (Ni, 21.6%Cr, 8.6%Mo, 3.7%Fe), Alloy 718 (Ni, 23.7%Fe, 18.1%Cr, 3.1%Mo, 1%Ti) and Hastelloy X (Ni, 21.3%Cr, 19.2%Fe, 8.3%Mo)) using a W-Re tool, process p…

The application of friction stir welding to the construction of airframe structures of precipitation-hardened aluminium alloys, using butt, lap and T-joints, is described. A landing gear strut door was manufactured by welding an Alclad 7075-T6 skin …