TWI Digital Library

Tensile tests, computed tomography and documentation of process forces were employed to investigate the weldability of 1.4310 austenitic stainless steel reinforced extruded AW-6060 alloy (Al, 0.35-0.6%Mg, 0.6%Si) by friction stir welding, and the re…

The hybrid friction stir channelling (HFSC) technique was employed to produce, in one action, a channel and a joint between dissimilar thickness overlapping Al plates and dissimilar Al-Cu plates, and the microstructural and geometrical features of t…

The surface and near-surface residual stress distributions of friction stir welds in three different aluminium alloys were measured using an x-ray diffraction technique. Welds in very low alkali and hydrogen content Al-Li alloy C458 (Al, 1.73%Li, 2.…

Fusion devices include plasma facing components consisting of copper-based heatsinks embedded with cooling channels to handle the high operational heat loads. Stationary shoulder friction stir channelling (SSFSC), trademarked as Coreflow®, is a …

An experimental study was carried out to investigate the effect of welding conditions on weld macrostructure and the microstructure and mechanical properties of the nugget zone in welds in AA-7010 aluminium alloy made by friction stir welding (FSW).…

A silicon nitride (Si3N4) tool with a threaded pin was used for friction spot joining of ultralow carbon (0.004-0.01%C, 0.1-0.16%Mn) and DP 590 grade dual-phase high-strength steel (0.06%C, 0.49%Si, 1.23%Mn) sheets, and the microstructure and mechan…

In relation to the occurrence of abnormal grain growth in aluminium alloy spun formed dome development using friction stir welded (FSW) blanks, an investigation is presented into tensile tests performed on two AA 2195 (Al, 4%Cu, 1%Li) FSW parameter …

Dissimilar butt and lap joints between AA 5083-H111 or AA 6082-T6 aluminium alloys and copper were fabricated by friction stir welding and morphological, metallographic and structural analyses were undertaken on weldments made under a range of proce…

Liquid hydrogen (LH2) produced from renewable energy sources is now recognised as the most promising source of energy to achieve zero carbon emission travel. Thin walled aluminium vessels, lining carbon fibre reinforced polymer (CFRP), could offer a…

A description is presented of the process flow of a production job based on friction stir welding (FSW) for the serial production of aluminium drying trays for the food industry. FSW joint quality issues (joint impermeability, weld surface quality a…

Butt joints were fabricated in AA 6061-T6 (Al, 0.8%Mg, 0.6%Si) and AA 6082-T6 (Al, 0.62%Mg, 0.99%Si, 0.49%Mn) plates (thickness 6 mm) by friction stir welding, and the tensile and fatigue properties of the weldments were investigated. The microstruc…

The development of an industrialised robot for friction stir welding (FSW) for aluminium alloys is described. The influence of the main processing parameters, plunging and rotational speeds, on FSW performance and efficiency were investigated. The q…

The use of friction stir processing (FSP), a process derived from friction stir welding, to tailor a material's microstructure locally to achieve maximum performance was investigated. Superplastic behaviour was examined in friction stir processed 5 …

Friction stir spot welding (FSSW) was performed on dual phase 800 high strength automotive steel (0.14%C, 0.23%Si, 1.52%Mn) to establish the effect of tool rotation speed (750-2400 rpm) for a number of weld cycles featuring different Z-axis plunge r…

Technology improvements and process innovations in respect of friction stir welding (FSW) of high temperature materials are reviewed, welding process conditions and mechanical properties of completed welds for various alloys using polycrystalline cu…

The mechanical properties and microstructures of dissimilar butt welds made between aluminium die casting alloy ADC1 (Al, 11.9%Si, 0.37%Fe, 0.44%Mg) and the extruded alloy A-6061-T6 (Al, 0.84%Mg, 0.67%Si) were studied. The materials were 4 mm thick …

With regard to the development of a hybrid structure tool holder to facilitate chatter vibration suppression in metal cutting processes, an investigation was undertaken into the use of friction stir girth welding (FSGW) to fabricate dissimilar joint…

An investigation was undertaken to examine the effects of high welding speed and the use of thermal boundary conditions during friction stir welding (FSW) on the mechanical properties of AA 7050 aluminium alloy weldments. FSW experiments were perfor…

Electron backscattering diffraction (EBSD) was employed to examine the grain refinement during rapid cooling friction stir welding of commercially pure copper sheets (thickness 2 mm) and the application of a liquid CO2 cooling technique to reduce th…

The relationship between the friction stir weld (FSW) microstructure and local corrosion susceptibility of three aluminium alloy (2024-T351, 7010-T7651 and 5456-H116) plates (4.5-12.7 mm thickness) as well as a dissimilar 2024/7010 weld was investig…