TWI Digital Library

Dissimilar joints between 2017A-T451 (Al, 4.14%Cu, 0.72%Mg, 0.68%Si) and AlSi9Mg (Al, 8.6%Si, 0.64%Fe, 0.34%Mn, 0.31%Mg) aluminium alloys were fabricated by a friction stir welding process featuring different rates of rotation of the pin and shoulde…

The friction stir disc welding (FSDW) process was developed to facilitate the production of high quality root welds, and the joint formation mechanism and the influence of tool rotation direction on joint properties were investigated. The FSDW set-u…

With regard to the occurrence of coarse alpha-Al dendrites, eutectic phase, shrinkage porosity and other defects in cast aluminium alloys, an investigation was undertaken into the influence of different combinations of friction stir processing (FSP)…

Neural-fuzzy modelling techniques were employed to develop a transparent model-based approach that creates linguistic indices directly from spectral-temporal FSW (friction stir welding) data in order to analyse the relationship between process param…

Use of friction stir welding (FSW) to replace mechanical fastening in fabrication of an aircraft component in the ROCT Project (Rib One with Crux and Tees) is described. Design is shown of the part, which was assembled using four butt welds from wro…

The influence of tool and plate positions on the friction stir welding of F82H ferritic/martensitic steel (0.1%C, 8%Cr, 2%W, 0.2%V, 0.04%Ta) and austenitic stainless steels 304 and 316 was investigated. Stainless steel compositions were: 304 (0.08%C…

A stationary shoulder friction stir welding (SSFSW) technique was developed for the joining of high temperature, low conductivity materials, and experimental results were obtained for butt and lap welds in Ti-6%Al-4%V alloys produced using 1D and 2D…

A high force, multi-axis friction stir welding (FSW) machine was employed to perform one-run welding experiments on thick plates (thickness 75 mm) of AA 6082-T6 alloys, and the hardness, microstructure and crystallographic texture of the joints were…

A review is presented of the growth in interest in friction stir welding (FSW) as measured by real industry applications and the distribution of related patent filings by time and geography, and case studies are reported to illustrate commonly occur…

2024-T3 aluminium alloy (Al, 4.4%Cu, 1.5%Mg) thin sheets (thickness 1 mm) were joined by friction stir welding (FSW), and the effect of process parameters (tool rotation speed and traverse rate) on the microstructure and mechanical properties of the…

The effects of post weld heat treatments on the mechanical properties and corrosion resistance of friction stir welded dissimilar aluminium alloy joints (2024/6056) were studied. Sheets of 4 mm thickness were first joined in heat treatments T3 for 2…

The paper comprises copies of the presentation slides which describe the development of welding experiments and equipment to provide experimental data to validate process models of the friction stir welding process. Data obtained include tool parame…

The feasibility of joining layers of dissimilar metals (aluminium and steel) by friction stir welding (FSW) was investigated. Aluminium (A-1050-O) was placed above steel (JIS S50C carbon steel). The tool revolution was 3000 rpm and the tool feed rat…

Friction stir welding (FSW) is a solid-state welding process, particularly suitable for aluminum alloys. The process allows the production of welds with a high seam strength and low distortion. Despite these benefits, irregularities can occur during…

Friction stir welding (FSW) experiments were undertaken on single crystal and polycrystalline pure iron sheets (thickness 1.5 mm) as well as a polycrystalline carbon steel, and the microstructure, material flow characteristics and plastic deformatio…

Thermocouples were mounted in a friction stir welding (FSW) tool to measure its temperature during the FSW of aluminium alloy 6061-T6 (Al, 1.0%Mg, 0.61%Si, 0.27%Cu, 0.10%Mn) sheet of 3 mm thickness. Type K thermocouples were mounted at various dista…

A thermal numerical 3D model to predict temperature and machine torque values for bobbin tool friction stir welding (FSW) is presented. The model includes a 3D representation of the work piece, clamping and bobbin tool. The heat transported by the t…

A description is presented of a 5-axis gantry machine for friction stir welding (FSW) of full-size aluminium structures for applications ranging from armoured vehicle chassis and other military vehicles to more delicate 3D aircraft structures. The g…

Development work by TWI on behalf of the Swedish Nuclear Fuel & Waste Management Co. for the EB and friction stir welding of lids onto Cu radioactive waste disposal canisters (1050 mm diameter, 50 mm wall thickness) is reviewed. In 1986, when th…

Incorporation of friction stir welding (FSW) in a parallel kinematics machine (PKM) 5-axis machine was undertaken with the intelligent computer aided manufacturing (ICAM) approach to optimise process parameters and tool paths by using available CNC …