TWI Digital Library

The effect of welding conditions (tool rotational speed and tool holding time) on static strength was studied for dissimilar friction stir spot welds between 2017-T6 (Al, 3.5-4.5%Cu, 0.8-1.5%Mg) and 5052 (Al, 2.2-2.8%Mg) aluminium alloy sheets (thic…

Friction stir welding (FSW) studies were undertaken to join sheet and plate specimens of aluminium alloys in a butt joint configuration, and design of experiments methods were employed to optimise process parameters with respect to weldment quality …

Following an overview of initial work on friction stir welding (FSW) of titanium alloys, developments in the stationary shoulder FSW (SSFSW) technique are described, highlighting the potential of the SSFSW approach to increase welding speed (up to 2…

Friction stir welding (FSW) experiments were performed on Al-based alloys prepared by direct-chill casting and continuous casting, and the influence of intermetallic particles and process parameters on onion ring zone morphology and microstructure w…

A method was developed to integrate basic force control functionalities into a CNC milling machine for friction stir welding (FSW) by using a standard CNC controller, optimum control parameters for various FSW conditions were identified and the forc…

The CFD (computational fluid dynamics) technique was employed to develop a numerical model of friction stir welding (FSW) of DH36 steel (0.16%C, 1.2%Mn, 0.02%Cr, 0.02%Nb, 0.04%Al, 0.03%Cu) plate (thickness 6 mm) under low and high welding speed cond…

Al, 50%Si alloys were joined by friction stir welding (FSW) on spray deposited sheets (thickness 1.5 mm) for butt welding and powder metallurgy plates (thickness 10 mm) for surface welding and the welded joint surface quality and microstructure were…

The influence of joining parameters on the microstructure, intermetallics, hardness, shear properties and tensile strength of dissimilar friction stir welds between AA1050 aluminium alloy and hot-stamped boron steels was investigated. Overlap welds …

An investigation is presented into pore formation and grain growth in aluminium alloys during TIG welding after friction stir welding (FSW), for reasons of repair or fabrication, and into two methods to suppress these problems. The material studied …

AA 2219-T87 (Al, 5.8-6.8%Cu, 0.2-0.4%Mn) aluminium alloy plates (thickness 8 mm) were joined by friction stir welding (FSW) and their microstructure, mechanical properties and corrosion behaviour were investigated. FSW experiments were conducted usi…

In relation to the development of "AIRWARE" technology based on Al-Cu-Li alloys for aircraft structural parts, a report is presented into the friction stir welding (FSW) of "AIRWARE" 2050 alloys, mechanical characterisation of welded joints, and ind…

Friction stir welding (FSW) experiments were undertaken on commercially pure titanium and Ti, 6%Al, 4%V alloy sheets (thickness 1.2 and 1.25 mm, respectively), the microstructure of the weldments was examined and the wear mechanisms of the welding t…

An investigation is presented into the development of polycrystalline cubic boron nitride (PCBN) and composite W-Re alloys with PCBN and diamond reinforcement as tool materials for friction stir welding of high temperature materials. High-pressure, …

Friction stir welding (FSW) experiments were undertaken on stacked laminates of pure copper and 60/40 brass (60%Cu, 40%Zn) to investigate material flow patterns and microstructural changes during welding. FSW was conducted using a threaded MX Tri-fl…

Friction stir welding (FSW) was employed to fabricate dissimilar joints between 1060 aluminium alloys and commercially pure Cu under various process conditions and microstructure and mechanical properties studies were conducted to investigate interm…

Low temperature post weld ageing heat treatment, with and without deep cryogenic pretreatment, was applied to friction stir welded joints of 2024-T351 (Al, 4.3%Cu, 1.6%Mg, 0.7%Mn) alloys, and the microstructure and mechanical properties of the joint…

A conceptual model was developed to describe the relationship between process variables and physical properties such as spindle torque, heat generation and workpiece temperature distribution for friction stir welding of aluminium alloys. The materia…

SiC particles, multi-walled carbon nanotubes and C60 fullerene were dispersed in an AZ31 alloy matrix by friction stir processing (FSP) and the microstructure and mechanical properties of the surface composites were investigated. The FSP conditions …

The material flows of aluminium and steel during friction stir welding were visualised in three dimensions using x-ray transmission radiographic real-time imaging. The movement of a miniature spherical tungsten tracer during welding was visualised u…

With regard to the dependence of shoulder friction generation in bobbin friction stir welding on the interference (compression) between the substrate and the tool, an investigation was undertaken into the effects of different interference (compressi…