TWI Digital Library

An accurate temperature feedback strategy and closed-loop feedback control system for temperature have been developed for friction stir welding. A wireless data acquisition system was constructed to measure temperatures at the tool-workpiece interfa…

Friction stir welding trials were undertaken on AA 7075-T7351 aluminium alloy plates (thickness 9.525 mm) to investigate the influence of backing plate characteristics on heat input and cooling rate. Experiments were performed on an MTI RM2 friction…

Friction stir welding was used to produce a space shuttle external barrel section of 2195-T8 Al-Cu-Li alloy. Seven panels (joint thickness of 8.1 mm (0.32 in)) were joined to form a barrel 8.4 m (27.5 ft) in diameter and 4.6 m (15 ft) long. A comput…

The principles are presented of stationary shoulder friction stir welding (FSW) with examples of the weld microstructures that can be achieved. Trials were conducted on 6.35 mm plate of Ti-6%Al-4%V titanium alloy, with spindle speed of 400 rpm and t…

Two friction stir welding (FSW) procedures, a sacrificial anvil method and a hybrid FSW/arc welding technique, were developed to assure consistent full penetration welds during the construction of offshore and onshore pipelines, respectively. The of…

Microstructural and textural variations in friction stir weld-affected regions of near-alpha Ti-5111 alloys (Ti, 5%Al, 1%Sn, 1%Zr, 1%V, 0.8%Mo) were investigated experimentally and a model incorporating micro-shear banding was proposed to account fo…

Aluminium alloy 7050-T751 was friction stir welded using a range of process parameters, and finite element analysis was used to calculate the time-temperature distributions so that the resultant weld properties could be related to the welding parame…

A finite element model based on a staggered thermo-fluid solution scheme was employed to investigate flow around friction stir welding (FSW) tools, "MORFEO" code simulations were undertaken to predict flow patterns and temperature distribution in th…

Friction stir welding (FSW) was employed to join partially recrystallised AA 5052 (Al, 2.3%Mg) sheet specimens (thickness 5 mm) and the relationship between microstructural development, mechanical properties and process parameters was investigated. …

The use of friction stir welding for the repair of cracks in aluminium alloy 2024 aircraft wing skin structures, and the repair fatigue life were investigated. An artificial crack, 42 mm in length, in a flat section 2024-T351 alloy of 3.2 mm thickne…

A tool made from a Co-based alloy strengthened by precipitation of an intermetallic Co3(Al,W) gamma phase with an L12 structure was developed for friction stir welding of high-softening-temperature materials, such as a 0.45%C steel, and the tool wea…

Dissimilar lap joints between 2024-T3 aluminium alloy (Al, 4.6%Cu, 1.3%Mg, 0.56%Mn) and Ti-6Al-4V titanium alloy (Ti, 6.21%Al, 3.99%V) were fabricated by friction stir welding (FSW) and the influence of process parameters on hook shape and surface r…

Friction stir welding experiments were conducted on plate specimens (thickness 6 mm) of AA 2219 aluminium alloys (Al, 6.48%Cu, 0.32%Mn) and the crystallographic texture and deformation behaviour of the weld zones (HAZ, thermomechanically affected zo…

Dissimilar joints between half-hard phosphorus deoxidised copper and annealed wrought AA 5083 alloys (Al, 4-4.9%Mg, 0.4-1%Mn) were fabricated by friction stir spot welding and the influence of process parameters on joint microstructure and mechanica…

A method for incorporating local material property gradients across the weld zone in finite element simulations of friction stir welded 2139-T8 aluminium alloys was developed to predict the time evolution of strain. Local material flow stress was de…

Friction stir welding (FSW) was conducted on high-strength pipe steel plates (thickness 12.7 mm) using commercially pure tungsten, tungsten-rhenium (W, 25%Re) and polycrystalline cubic boron nitride pin tools; mechanical properties of the welded joi…

Dissimilar joints between the aluminium alloys 2017A-T451 (Al, 4.14%Cu, 0.72%Mg, 0.68%Si, 0.6%Mn) and AlSi9Mg (Al, 8.6%Si, 0.31%Mg, 0.34%Mn) were fabricated by friction stir welding and computerised microtomography was employed to visualise defects.…

With regard to the development of the MELD process (formerly, additive friction stir deposition) involving the deposition of feedstock material on a substrate via a hollow rotating tool, a mesh-free coupled thermomechanical approach called smoothed …

WC, 12%Co cemented carbide layers were deposited onto M2 tool steel (0.8-0.88%C, 3.8-4.5%Cr, 4.7-5.2%Mo, 5.9-6.7%W, 1.7-2.1%V) substrates by HVOF spraying and the effect of subsequent friction stir processing (FSP) on bonding strength and cermet coa…

A round robin investigation was made to determine if defects found using the non-destructive evaluation (NDE) techniques of ultrasonic phased array and x-ray inspection, can be identified by a real-time, feedback-based friction stir weld analysis to…